Howdy,
I've completed the re-assignment of antenna's on tower one this week. It's a 55' three section fully supported crank up tower installed originally in 1996. The concrete base is 4'x4'x6' deep and has a rebar support cage supplied specifically to support the tower.
I originally installed the KLM KT-34 at 55' and two large M2 2 mtr. beams at 65 and 70 feet. I use to do a lot of sat operation and SSB work on 2mtrs. and 440 with a Kenwood TS-790. I fell out of VHF SSB operation and concentrated working HF with the KLM for many years. I constructed many I-V dipoles over the years with some what decent success but you just can't beat a Yagi for performance. When the rotor finally died and locked up I decided to set up this tower for HF work only.
Antennas:
Retaining the KLM KT-34 which is an excellent yagi with a 3" dia. boom at 16 feet long and four elements no trap design for 10-15 and 20 mtrs. Gain is about 7dbd. if I remember correctly and weight is approx. 65lbs. longest element (reflector) is 28'. Installation height is 55'.
The second beam of choice is a Cushcraft A3WS Warc Band beam with a 14' boom and three fullsize elements for 17 mtrs. and traps for 12 mtrs. gain is about 6dbd. and weight is 22 lbs. longest element (reflector) is 25'. Installation height is 62'.
The third antenna is a Cushcraft D-40 halfwave rotatable dipole for 40 mtrs. weight is 22lbs. total length is 43' and is mounted at the top 70'.
The tricky part is rotating the yagis 90 degrees while the tower is on the ground due to the long elements to get the D-40 mounted pointing the same direction as the yagis.

multiple 8' ladders are a must.
While the tower was folded over I inspected it for signs of fatigue and cable condition. Other than some very lite surface rust it was in very good condition. I spent a couple days wire brushing some surface rust areas and applied Rust-Oleum Cold Galvanize paint. The stuff is great for outdoor use and is Zinc based. The mast got the same treatment and is 2" od x .188 wall chromoly tubing.
The new rotor is a Yaesu G-1000 replacing the old Hi-Gain Ham IV. I'm so far very pleased with the rotor and it has a very nice controller with user pre-sets for favorite operating azimuth settings. The rotor cable is the beldon heavy gauge wire 16-18.
Here's a few pictures along the way of the two weeks the tower was on the ground. I was able to build a new tower fold over fixture since e had a failure with the first one.... not a good feeling. The new one is bomb proof.

I machined new coax-cable stand-off attachments and machined a weather box for running coax-rotor cable into the garage. They got powder coat treatment and should hold up well.

Here is the tower cranked down from full length and ready to get worked on.

My buddy Paul and I are removing the elements from the KLM yagi and will be laid out on the roof in order as they come off. I can't lower the tower from vertical to horizontal with the elements attached. You can see how large the 2mtr. beams are. I worked many stations on 2mtr. SSB with those beams. Even into Nevada and Arizona during VHF-UHF contests.

This is the view from the roof looking down into the patio. You can see how large the 17-12 mtr. yagi is laying on the saw-horses.

This is the tower being lowered to the ground with a rope attached to the KLM boom. We had to lossen the mast from the rotor to rotate it because the rotor was stuck.

Here's the tower lowered over and being supported by both the cable and the ladder. It's ready to get the week long make-over.

This is what the new fold over attachment looks like. You can't see from the photo, but there is a winch mounted on the side of it hidden by the tower. We operate both winches simultainiously to clear the house and fence.

There is a ton of other photo's showing work being done, attaching yagi's etc. but I'm trying to make this a short version

This is me cranking up the tower to vertical and we'll bolt it in place and plumb it. It's secured by 6 3/4" bolts to the base and is freshly painted stem to stern. We're far from on the air yet though. Coax needs to get straightened out and run into the garage. Coax needs to be cut to length and ends soldered on them.

Darkness settled in quickly after getting the tower up and coax straightened out. This picture is the next morning at full height above ground and it's time to work on the coax and hook it all up and test SWR. This is in the backyard looking up, the view for blocks is HAM fever.


All the SWR checks went well and no tuning to the antennas were required... because I followed the assembly instructions.

After shortening coax and soldering the connectors it was time to get on the air.... woo-hooo. Made many contacts State-side on 40mtrs. couldn't believe how quiet that 40 mtr. dipole is compared to what I was using. I thought something was wrong until I heard 20 over 9 signals from the right coast. Made a few contacts, signal reports on 17mtrs. with 20 over 9 signal reports. Made some 20mtr. contacts into Canada and a bunch in the US...nothing to jump about. Conditions weren't open into Europe. It's nice to hear signals and low noise levels with these Yagis. After a few contacts operating QRP (100watts), it was time to spend a few hours going through the amplifier settings on all the antennas and making a chart for quick tune up.
Lagomorphmom is making noises about upgrading to General. She enjoys HF and one of our first dates was Field Day which we both enjoy. We assembled a Gap 80 and 160 mtr vetical together on Field Day. What a monster that thing was.I know how to show a girl a good time...

I had made quite a mess the last couple weeks so it was time to clean up the garage and put tools away. It's amazing how many wrenches and multiple screwdrivers get pulled out of the roll-aways.
So that's the short version feel free to post questions, I'll be on the low bands, c-u there.

73' and happy DX'g.
WB6K